12-13-2023 06:49 PM - edited 12-13-2023 07:18 PM
I have a Aprilaire 6202 HVAC control system that is dual zone with dampers. There are 5 wires (R, Y, W, C, and G). I have two nest learning thermostats for different floors. The install is only about 1 1/2 years old on a new construction home when the problem started happening. The weather is now colder, and the problem seems to start happening when we started using heat rather than cooling. This issue did not happen last winter though. The upstairs zone thermostat is not charging and seems to be losing battery fast. After using usb to charge it, it only lasts for about 2-3 days before shutting down from low battery.
I have tried swapping the downstairs and upstairs nests to isolate the problem and the issue seems to only occur in the upstairs zone. Both thermostats in both zones recognize all 5 of the wires. Both also are connected to wifi at all times and the only times not are when the upstairs one loses too much battery voltage. The 5 connections made are to W1, G, Rc, Y1, and C for both base plates.
From testing both nests connected to the downstairs zone I am seeing battery voltage of 3.8-3.9, Vin & Voc read ~33 V, and Iin is 200 mA.
The upstairs zone I am seeing battery voltage of 3.6-3.7 volt, Vin & Voc read ~37 V, and Iin is 200 mA.
In the HVAC control panel, I checked all of the voltages with a multimeter and from R to the other 4 wires I am seeing 27-28 V. I also tested the 24V transformer and the input is 122 V, and the output is the 27-28 V; I also tested the power into the control panel and the voltages are 27-28 V. I then also tested the connections at the thermostat backplates and read the same 27-28 volts from the R to the 4 other wires.
Are there any other things I can test to help narrow down the issue either with the furnace, control panel, or nest? I was thinking to swap the base plates as I am seeing they are different in the technical info. The upstairs is software version 1.5.38/3.1 and model is 5.4. The downstairs is software version 2.3.51/3.1 and model is 5.26.
Thank you in advance for your help!
12-13-2023 07:26 PM - edited 12-13-2023 07:37 PM
Here is an image of the furnace details. I also checked the fuse in the furnace and it was ok.
12-18-2023 01:20 PM
Hi VitoKuang,
Yikes! I'm sorry to hear your thermostat is not charging and seems to be losing battery fast. The issue appears to be specific to the upstairs zone and the Nest Thermostat installed there, and additional troubleshooting steps can be attempted to resolve the problem. A few questions:
Also, follow these:
Working with electrical systems can be hazardous, so if you're unsure or uncomfortable with certain steps, it's advisable to seek professional help to safely diagnose and resolve the issue.
Let us know how it goes.
Best,
Zoe